Hardware installation

  1. Base structure assembly
  2. Components preparation
    1. Left side component
    2. Front panel component
    3. Cashout component
    4. Top structure component
    5. Top panel component
  3. PSUs
    1. 12V PSU
      1. Wiring the screen
      2. Wiring cash devices
      3. Wiring main power cable and 5V relay
    2. 5V PSU
      1. Wiring Rasperry Pi 4
    3. Mount PSUs
    4. Connecting PSUs
  4. Cable management
    1. Hiding cables in cash-out component
    2. Routing cables through trunking
    3. Mount front to Swapbox
    4. Mount back to Swapbox
    5. Mount left to Swapbox
  5. Closing the box
    1. Mount top to Swapbox
      1. Top structure component
      2. Top panel component
  6. First start

Base structure assembly

QtyPart IDPart description
1H_LPLeft Panel
1H_BSBottom Structure
1H_PLATEBottom Plate
1P_BR1Rail
1P_BR2Rail
5B_FSS_M6_20M6 20mm flat head socket screw
4B_CB_M6_206x20mm carriage bolt
4B_SS_M4_15M4 15mm socket screw
4B_SS_M6_20M6 20mm socket screw
1M_CGCable gland
4B_W_M6M6 flat washer
4B_N_M6M6 nut
  • Attach H_LP to H_LS with 2x B_CB_M6_20, 2x B_W_M6 and 2x B_N_M6.

Left side boltsLeft side component

  • Mount M_CG to H_RP.

Cable gland

  • Assemble the sides with the bottom by screwing 2x B_CB_M6_20 through the bottom of the side panel and H_BS. Make sure to put H_BS in the right direction: the side with the two holes must be on the lowest side of H_LP and H_RP.

Side with bottomSide bottom screws and nuts

  • Attach H_PLATE to H_BS with 5x B_PCB_M6_20. Make sure the plate is oriented as illustrated in the figure.

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  • Attach P_BR2 and P_BR1 to H_PLATE with 4x B_SS_M4_15.
  • Attach P_P12C and P_P05C to H_RS with 4x B_SS_M6_20.

Rails

Components preparation

Left side component

QtyPart IDPart description
1H_RSRight Structure
1H_RPRight Panel
2B_CB_M6_206x20mm carriage bolt
2B_W_M6M6 flat washer
2B_N_M6M6 nut
  • Attach H_RP to H_RS with 2x B_CB_M6_20, 2x B_W_M6 and 2x B_N_M6.

Alt textRight side componentLeft side component

Front panel component

QtyPart IDPart description
1M_CLMetal clamp
1H_FPFront panel
1E_CINNV10 Cash-in device
1M_CINBNV10 bezel
1M_CINFNV10 bezel frame
4B_N_M3M3 nut
2B_B_M3_25M3 long bolt
4B_L_M3M3 external tooth lock
  • Clip 2x B_B_M3_25 to M_CINF.

Alt text

  • Pass M_CINF through the rectangle hole at the top of H_FP,

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  • Pass 2x M_CL to the bolts. Pass 2x B_L_M3 through the bolts.

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  • Tighten with 2x B_N_M3.

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  • Pass M_CINB through the bolts. M_CINB must be "smiling" when looking at the painted part of H_FP. Pass 2x B_L_M3 through the bolts.

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  • Tighten with 2x B_N_M3.

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  • Insert E_CIN in P_IM_T. Make sure the two rectangles holes of P_IM_T are on the side of the connector on E_CIN. The connector must be aligned with the top hole.

E_CIN in P_IM_T

  • Attach P_IM_T with P_IM_B with 4x B_W_M4 and 4x B_SS_M4_15.

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  • Clip Cash-in component on M_CINB mounted on H_FP. To clip it, you need to tilt it down at 45 degrees, pass it through clips and pull it back up horizontally.

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Cashout component

QtyPart IDPart description
4B_SS_M4_15M4 15mm socket screw
4B_W_M6M6 flat washer
1P_OMNDE-1000 mount
1E_COUNDE-1000 cash-out device
  • Attach P_OM to the bottom of E_COU with 4x B_SS_M4_15 and 4x B_W_M6. Make sure to install P_OM accordingly to the figure. P_OM back screw hole must be at the back of NDE-1000.

Top structure component

QtyPart IDPart description
1H_TSMetal clamp
1P_RCRPI4 case
1B_SS_M3_10M3 10mm socket screw
1E_RPIRaspberry Pi 4 Model B
1E_CAM16MP IMX519 Autofocus Camera Module
  • On E_CAM, unplug the camera module from the camera ribbon cable if it is not done already.

Unplug E_CAM module from cable

Attach E_CAM module to P_CAC using 4x B_S_1.

Attach camera module to P_CAC

Plug E_CAM flat ribbon cable in E_RPI. Make sure that the metal pins on the cable face the pins on E_RPI.

Plug camera flat ribbon cable

  • Insert the included E_SD in the SD card slot on E_RPI.

Plug SD Card to E_RPI

  • Attach P_RC to H_TS with 1x B_SS_M3_10.

E_RPI case on H_TS

  • Insert E_RPI in P_RC. TBD Attach it with 4x bolts.

E_RPI in P_RC

  • Pass the camera ribbon cable through the slit at the rear of P_RC.

E_CAM through P_RC backhole

Top panel component

QtyPart IDPart descriptionImage
1H_TPB_N_M6
1E_SCR10.1" IPS Industrial Touchscreen Display
1P_SM10" screen mount
4B_CB_M6_106x10mm carriage bolt
4B_W_M6M6 flat washer
4B_N_M6M6 nut
  • Tape 4x M_PFS at the edge of the screen rectangle hole on the non-painted side of H_TP.
  • Pass 4x B_CB_M6_10 through the 4 holes around the H_TP screen hole, with the bolt heads on the painted side.

Screen inplace

  • Lay down H_TP with the painted side down while keeping the bolts.
  • Place E_SCR over H_TP screen hole. The screen HDMI and micro USB connectors must be facing the middle of the panel, not the top edge.
  • Place P_SM over E_SCR.
  • Attach P_SM with 4x B_W_M6 and 4x B_N_M6.

Screen bolts

White metal plate

PSUs

QtyPart IDPart descriptionImage
1E_P12
1E_P05
1C_IP
1C_O42
1C_SP
1C_RP
1C_PC
1C_PR
17M_CF
2B_SS_M2_6
1P_P12C
1P_P05C
4B_FSS_M6_20
1M_T_RPB

12V PSU

Wiring the screen

  • Strip the bare end of C_SP if it is not done already.

Screen power wires stripping

  • Pass each wire in 1x M_CF.

Screen power wires fork connector

  • On E_P12, unscrew the first -V and the first +V from the left. Plug the black wire (with the cable connector) to -V (negative) and the black with a white line wire in +V (positive).
LN-V-V+V+V
plain blackWhite line / dash

Screen power wires connected to 12V PSU

  • On E_P12, screw the 2 screws back.

Wiring cash devices

  • On C_OC, unplug C_O42 and C_O41 if it is not done already.

Unplug C_O42 and C_O41

  • On C_OP, remove the default fork cable connectors from the red and black wires.

Cash-in and cash-out power wires

  • Pass the black power wires from C_IP and C_O42 through the same M_CF.
  • Pass the red power wires from C_IP and C_OP through the same M_CF.
  • Crush the cylindrical part of M_CF with the wires on the inside with a crimping tool. If you don't have a crimping tool, you can crush the fork connector using a simple plier. Do that for the red and the black wires.

Cash-in and cash-out power wires in fork connectors crushed

  • On E_P12, unscrew the second -V and the second +V from the left.
  • Plug the black cables (with M_CF) in the -V slots.
  • Plug the red cables (with M_CF) in the +V slots.
LN-V-V+V+V
blackred

  • On E_P12, screw the 2 screws back.

Wiring main power cable and 5V relay

  • Strip C_PC and C_PR on 7cm.
  • Strip the 3 wires of C_PC on 0.5cm.
  • Strip the 3 wires of C_PR on 0.5cm.

Strip power cable

  • On the Swapbox, unscrew M_CG compression nut.
  • Pass C_PC through the compression nut of M_CG. Make sure that the screw side of the compression nut is facing the bare wires side of the cable.

Pass the cable through the compression nut

Pass C_PC through M_CG on the Swapbox.

Pass the cable through M_CG

  • Pass the 2 brown wires of C_PR and C_PC to the same M_CF.
  • Pass the 2 blue wires of C_PR and C_PC to the same M_CF.
  • Pass the 2 green wires of C_PR and C_PC to the same M_CF.

C_PR fork connector

  • On E_P12, unsrew the 3 first screws from the left (L, N, slots).
  • Plug the brown wires into the L slot.
  • Plug the blue wires into the N slot.
  • Plug the green wires into the slot.
LN-V-V+V+V
BrownBlueGreen

  • On E_P12, screw the 3 screws back.

5V PSU

Wiring Rasperry Pi 4

  • Strip the black and red wires of C_RP if it is not done already. Insert each wire in 1x M_CF.

Raspi power cable fork connector

  • On E_P12, unsrew the 2 screws on the far right (slot -V and +V)
  • Plug the black wire (with the M_CF) in the -V slots and the red wire (with M_CF) the +V slots.
LN-V+V
blackred

  • On E_P05, screw the 2 screws back.

Mount PSUs

  • Insert E_P12 in P_P12C. The screw-hole next to the connectors on E_P12 must be aligned with the small screw-hole on P_P12C.

E_P12 in P_P12C

  • Attach E_P12 to P_P12C with 1x B_SS_M2_6

Screw E_P12 to P_P12C

  • Mount P_P12C on H_RS with 2x B_SS_M6_20 and 2x B_W_M8. E_P12 connectors must face downwards.

P_P12C on H_RS

  • Carefully pass C_PR under P_P12C. Do not stress C_PR connectors.

  • Insert E_P05 in P_P05C. The screw-hole next to the connectors on E_P05 must be aligned with the small screw-hole on P_P05C.

E_P05 in P_P05C

  • Attach E_P05 to P_P05C with 1x B_SS_M2_6

Screw E_P05 to P_P05C

  • Mount E_P05 on H_RS with 2x B_SS_M6_20 and 2x B_W_M8. E_P05 connectors must be facing to P_P12C.
  • Pass C_RP (connected to E_P05) under P_P12C, to make the cable less visible.

E_P05 on H_RS

Connecting PSUs

  • On he E_P05, unscrew the 3 screws L, N and .
  • Plug the brown wire into the L slot on E_P05.
  • Plug the blue wire into the N slot on E_P05.
  • Connect the green wire to the slot on E_P05.

Connect relay cable to E_P05

  • On E_P05, screw the 3 screws back.
  • Stick M_T_RPB at the bottom of H_RP, parralelly to the bottom of H_RS. It should not be in contact with H_RS.

M_T_RPB to H_RP

  • Pass C_SP, C_O42, C_IP and C_RP through M_T_RPB. Do not stretch the wires, but avoid leaving them too loose.
  • Slide the upper part of M_T_RPB out.
  • Clip the M_T_RPB lid to the M_T_RPB base.

Cables through M_T_RPB + lid

Cable management

QtyPart IDPart description
1Swapbox
1Cashout component
4M_ZT
1C_ID
1C_O41
1C_OA
1M_T_RSR
1M_T_RPT
1M_T_LSL
  • Slide the upper part of M_T_RSR out.
  • Stick M_T_RSR on the right side of H_RS, vertically.

M_T_RSR to H_RS

Pass C_SP and C_RP through M_T_RSR. Do not close M_T_RSR yet: we will have to pass more cable through it.

  • On C_O42, cut the visible part of each unused bare wires (blue, orange, grey, brown, green).
  • On C_O42, make a small, clean loop with those 5 unused wires. Attach the loop with 2x M_ZT.

Attach the loop with 2x M_ZT

Hiding cables in cash-out component

P_OM diagramP_OM diagram

  • Place Cashout component right beside the front of the Swapbox. Make sure to place it like the figure below.

Place Cashout component beside Swapbox

  • Plug C_OC in the TMT 2*6 slot on E_COU. and pass the 2 cables through T from outside. Do not stretch the cable, but avoid leaving them too loose.

E_COU cables through P_OM

  • Pass the loop you made with C_O42 wires through the LB gap on P_OM from Outside.

  • Insert the loop in the ML from outside gap on P_OM.

  • Connect C_O41 to C_O42 by plugging in the male and female MOLEX connectors.

Insert C_O42 loop

  • Make a loop with the RS232-ended cable from C_O41. Attach the loop with 2x M_ZT.
  • Trap the loop in the MR gap. The RS232 connector must come out from the inside (bottom).

Insert RS232 cable loop

  • Plug the RS232-ended cable from C_O41 to C_OA.
  • Pass C_OA USB connector through LB from inside.

RS232 - USB adapter

  • Pass C_IC (C_IP and C_ID) through LB from outside and RB from inside respectively.

Hide C_IC

Routing cables through trunking

  • Pass the USB-A cable from C_ID and C_OA through M_T_RSR.
  • Clip the upper part of M_T_RSR in.

Pass data cable through M_T_RSR

  • While making sure that all the cables stay in place, position the Cashout component on top of P_BR1. Make sure there is no cable pinched between the device and P_BR1.

Cashout component in place

  • Slide the upper part of M_T_RPT out.

  • Tape M_T_RPT at the top of H_RP, underneath and parralel to the top of H_RS. It should not be in contact with H_RS.

Tape M_T_RPT

  • Pass C_RP, C_SP, C_ID, C_OD through M_T_RPT. At the end side of M_T_RPT, the remaining cables should be about 20cm long.

M_T_RPT cables lengh

  • Clip the upper part of M_T_RPT in.

M_T_RPT cables

Cables coming out from M_T_RPT should be about 20cm long. If they are longer, pull the excess cable from the bottom of M_T_RSR and hide them in the Cashout component.

Mount front to Swapbox

QtyPart IDPart description
1Swapbox
1Front componentFront panel with cashin component
5B_CB_M6_10
5B_W_M6
5B_N_M6
1M_T_FPR
  • Move Swapbox so that the front of the swapbox protrudes in order to access the underside of the front of the swapbox.
  • Attach Front component to H_BS using 2x B_CB_M6_10, 2x B_W_M6 and 2x B_N_M6. Make sure no cables are pinched.
  • Attach Front component to H_RP using 3x B_CB_M6_10, 3x B_W_M6 and 3x B_N_M6. Front component must be on the inside of H_RP.

Alt textAlt text

  • Slide the upper part of M_T_FPR out.
  • Tape M_T_FPR vertically on the right of H_FP.
  • Pass C_IC through M_T_FPR.
  • Clip the upper part of M_T_FPR back in.
  • Plug C_IC into the IDC 16-pin connector on E_CIN.

Alt text

Mount back to Swapbox

QtyPart IDPart description
1Swapbox
1H_BP
6B_CB_M6_10
6B_W_M6
6B_N_M6
  • Move Swapbox so that the back side of the swapbox protrudes in order to access the underside of the back of the swapbox.
  • Attach H_BP to H_BS using 2x B_CB_M6_10, 2x B_W_M6, 2x B_N_M6.
  • Attach H_BP to H_RP using 4x B_CB_M6_10, 4x B_W_M6, 4x B_N_M6.

Alt text

Mount left to Swapbox

QtyPart IDPart description
1Swapbox
1Left component
7B_CB_M6_10
2B_CB_M6_20
9B_W_M6
9B_N_M6
  • Move Swapbox so that the left side of the swapbox protrudes in order to access the underside of the back of the swapbox.
  • Attach Left component to H_BS with 2x B_CB_M6_20, 2x B_W_M6, 2x B_N_M6.
  • Attach Left component to H_FP with 3x B_CB_M6_10, 3x B_W_M6, 3x B_N_M6.
  • Attach Left component to H_BP with 4x B_CB_M6_10, 4x B_W_M6, 4x B_N_M6.

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Closing the box

QtyPart IDPart description
1Swapbox
1Top structure component
1Top panel component
1C_SD
1C_ST
6B_CB_M6_30
6B_NUT_M6
6B_WASH
  • Tighten all the nuts used to attach panels together.

Mount top to Swapbox

Top structure component

  • Position Top structure component on top of Swapbox. P_RC must be at the bottom right when looking from the top of the Swapbox.

Position top structure component

  • Plug C_OA and C_ID to USB-A ports on E_RPI.
  • Plug C_RP into USB-C port on E_RPI.
  • Plug C_SD into the mini HDMI port on E_RPI.
  • Plug C_ST into the mini USB port on E_RPI.

Connect cables to E_RPI

Top panel component

  • Attach the Top panel component to the Swapbox using 6x B_CB_M6_30, 6x B_NUT_M6 and 6x B_WASH.

First start

  • Plug the power cable of your Swapbox in a 220V wall socket.
    • E_SCR should light up.
    • E_COU should make a noise.
  • If everything is working correctly, you can jump to Software installation section.
Last Updated:
Contributors: fucalerro, fucalerro